Thermoformed Plastic Tray Packaging

Economical Thermoformed Plastic Packaging for Batteries

FOREWELL provides lightweight thermoformed plastic tray packaging for battery wholesale, industrial supply, promotional projects and economical retail applications.

Available configurations include 2-cell, 3-cell and 4-cell thermoformed plastic packs, as well as a larger 20-cell plastic tray.

This packaging format helps keep batteries organized and protected while using a lightweight and cost-effective structure. The tray dimensions, battery arrangement, labels and outer packaging can be customized according to the selected battery model and project requirements.

Available Packaging Configurations

Packaging Configuration	Description
2-Cell Thermoformed Plastic Pack	Compact lightweight plastic packaging for two compatible batteries
3-Cell Thermoformed Plastic Pack	Plastic packaging for three compatible batteries
4-Cell Thermoformed Plastic Pack	Plastic packaging for four compatible batteries
20-Cell Plastic Tray	Larger plastic tray for twenty compatible batteries

Final availability depends on the battery model, dimensions, plastic structure, order quantity and intended application.

Product Features

• Lightweight thermoformed plastic structure

• Economical packaging solution

• Individual battery positioning

• Clear product visibility

• Compact design

• Suitable for wholesale and industrial use

• Multiple battery quantities available

• Label and paper-sleeve options

• Inner-box and export-carton customization

• Suitable for FOREWELL, neutral or private-label projects

2-Cell, 3-Cell and 4-Cell Plastic Packs

The smaller thermoformed plastic packs are designed for compact battery quantities and may be used for:

• Equipment accessories

• Replacement battery sets

• Promotional battery packs

• Wholesale distribution

• Industrial supply

• Product bundles

• Maintenance kits

• Economical retail projects

The battery model, cavity dimensions and closing structure must be confirmed according to the actual product.

20-Cell Plastic Tray

The 20-cell plastic tray provides an organized packaging format for larger battery quantities.

It may be suitable for:

• Wholesale battery supply

• Industrial users

• Equipment manufacturers

• Commercial battery users

• Maintenance and service projects

• Promotional battery sets

• Private-label battery programs

The internal battery arrangement and tray dimensions should be confirmed according to the selected battery model.

Supported Battery Types

Thermoformed plastic packaging may be developed for compatible battery models, including:

• AA alkaline batteries

• AAA alkaline batteries

• AA carbon zinc batteries

• AAA carbon zinc batteries

• Selected cylindrical specialty batteries

• Customer-specified compatible battery models

Not every packaging quantity is suitable for every battery model. Final compatibility must be confirmed according to battery dimensions and tray structure.

Difference from Blister Card Packaging

Thermoformed plastic tray packaging is different from printed blister card packaging.

Blister card packaging normally combines a clear plastic blister with a printed paper card and is mainly designed for hanging retail display.

Thermoformed plastic tray packaging focuses on a lightweight plastic structure and economical battery organization. It may be supplied with a label, paper sleeve, inner box or other simple outer packaging depending on project requirements.

Custom Labelling and Branding

Depending on the packaging structure, customization options may include:

• Customer logo

• Exterior label

• Printed paper sleeve

• Battery model

• Battery chemistry

• Nominal voltage

• Number of batteries

• Barcode and item number

• Multilingual product information

• Safety and warning information

• Country-of-origin information

• Importer or distributor details

• Inner-box labels

• Export-carton markings

All artwork and printed information should be reviewed and approved before mass production.

Plastic Tray Customization

Depending on the project and order quantity, customers may specify:

• Number of batteries

• Battery arrangement

• Tray dimensions

• Cavity dimensions

• Plastic thickness

• Clear or selected plastic color

• Opening and closing structure

• Exterior label

• Printed paper sleeve

• Inner-box quantity

• Export-carton configuration

New tray structures, custom colors or newly developed molds may require additional tooling costs and a higher minimum order quantity.

Packaging Development Process

1. Confirm the battery model.

2. Confirm the number of batteries per pack.

3. Select the preferred plastic packaging configuration.

4. Confirm the tray dimensions and battery arrangement.

5. Confirm the target market and intended application.

6. Provide the logo, label or artwork requirements.

7. Review the packaging structure.

8. Produce a sample when required.

9. Confirm the sample before mass production.

10. Begin battery production and packaging after approval.

Information Required for a Quotation

To prepare an accurate quotation, please provide:

• Battery model

• Battery chemistry

• Number of batteries per pack

• 2-cell, 3-cell, 4-cell or 20-cell configuration

• Expected order quantity

• Target market

• Intended application

• FOREWELL branding or private-label branding

• Label or paper-sleeve requirements

• Artwork availability

• Barcode requirements

• Required language

• Inner-box and export-carton requirements

If you already have a reference tray, product photograph, structural drawing or physical sample, please send it to us for evaluation.

Minimum Order Quantity

Minimum order quantity depends on:

• Battery model

• Number of batteries

• Tray dimensions

• Plastic material and thickness

• Existing or newly developed tray structure

• Label and paper-sleeve requirements

• Tooling requirements

• Total order quantity

Existing standard trays may support more flexible order quantities. New molds or fully customized structures generally require higher minimum order quantities.

Pricing Information

Pricing depends on the selected battery, number of batteries, plastic structure, material thickness, labels, printed sleeves, order quantity and customization requirements.

Any price displayed on this website should be treated as a preliminary reference only and does not represent the final quotation.

Please contact FOREWELL for current pricing, minimum order quantity, sample availability, tooling requirements and production lead time.

Request a Custom Packaging Quote

Looking for economical thermoformed plastic packaging for your battery project?

Please send us the battery model, number of batteries, preferred tray structure, expected order quantity, target market and branding requirements. Our team will review your project and prepare a suitable packaging proposal.