Custom Battery Blister Card Packaging

Retail-Ready Blister Card Packaging for Batteries

FOREWELL provides customized blister card packaging solutions for alkaline batteries, carbon zinc batteries and lithium coin cell batteries.

Available configurations include 2-pack, 4-pack, 6-pack, 8-pack and individually perforated 10-pack blister cards, as well as 2-pack and 5-pack blister cards for lithium coin cells.

The card design, battery arrangement, printed information, barcode and branding can be customized according to the selected battery model, target market and retail requirements.

Available Packaging Configurations

Packaging Configuration	Description
2-Pack Blister Card	Compact retail packaging for two batteries
4-Pack Blister Card	Common retail format for household batteries
6-Pack Blister Card	Medium-size retail battery pack
8-Pack Blister Card	Multi-piece retail packaging for larger pack quantities
10-Pack Individually Perforated Blister Card	Each battery section can be separated individually along the perforated lines
2-Pack Lithium Coin Cell Blister Card	Compact card packaging for two lithium coin cells
5-Pack Lithium Coin Cell Blister Card	Multi-piece card packaging for five lithium coin cells

Packaging availability depends on the battery model, card dimensions, blister structure, order quantity and target-market requirements.

Supported Battery Types

Blister card packaging may be developed for compatible battery models, including:

• AA alkaline batteries

• AAA alkaline batteries

• C and D batteries

• 9V batteries

• Selected cylindrical specialty batteries

• AA and AAA carbon zinc batteries

• Selected carbon zinc battery models

• CR lithium coin cell batteries

The available battery quantity per card depends on the dimensions, weight and structure of the selected battery model.

10-Pack Individually Perforated Blister Card

The individually perforated 10-pack blister card allows battery sections to be separated one at a time along the perforated lines.

This packaging format is suitable for customers who require:

• Individual battery distribution

• Convenient storage after opening

• Promotional use

• Service and maintenance applications

• Controlled distribution of individual cells

• Flexible retail presentation

The perforation layout, battery arrangement and card dimensions can be developed according to project requirements.

Lithium Coin Cell Blister Packaging

FOREWELL provides 2-pack and 5-pack blister card options for compatible CR lithium coin cell batteries.

Available customization may include:

• Battery model identification

• Nominal voltage information

• Customer logo and brand colors

• Barcode and item number

• Multilingual instructions

• Polarity information

• Safety warnings

• Disposal information

• Importer or distributor details

• Market-specific packaging information

Child-resistant packaging and market-specific warning information can be developed subject to applicable destination-market requirements.

Final packaging specifications should be confirmed according to the selected battery model and target market.

Custom Branding and Printing

Blister card artwork can be customized according to the customer’s brand and retail requirements.

Available customization options may include:

• Customer logo

• Brand colors

• Product name

• Battery model

• Battery chemistry

• Nominal voltage

• Number of batteries per pack

• Product features

• Application icons

• Barcode and item number

• Multilingual instructions

• Safety and warning information

• Country-of-origin information

• Importer or distributor details

• Customer-specified carton markings

All artwork, product information and warning text should be reviewed and approved before mass production.

Card and Blister Customization

Depending on the project, customers may specify:

• Card dimensions

• Card shape

• Hanging-hole style

• Battery arrangement

• Blister cavity dimensions

• Clear plastic blister structure

• Card thickness

• Surface finish

• Perforated tear-off sections

• Front and back printing

• Inner-box quantity

• Export-carton configuration

The final structure must be evaluated according to the battery model, pack quantity, packaging strength and retail display requirements.

Packaging Development Process

1. Confirm the battery model.

2. Confirm the number of batteries per card.

3. Select the blister card configuration.

4. Confirm the target market and sales channel.

5. Provide the logo, artwork and required text.

6. Review the packaging design and technical structure.

7. Produce a sample when required.

8. Confirm the sample before mass production.

9. Begin battery production and packaging after final approval.

Information Required for a Quotation

To prepare an accurate quotation, please provide:

• Battery model

• Battery chemistry

• Number of batteries per card

• Preferred blister card configuration

• Expected order quantity

• Target market

• Sales channel

• FOREWELL branding or private-label branding

• Artwork availability

• Barcode requirements

• Required language

• Safety and warning-text requirements

• Inner-box and export-carton requirements

If you already have a packaging design, reference sample or photograph, please send it to us for evaluation.

Minimum Order Quantity

Minimum order quantity depends on:

• Battery model

• Number of batteries per card

• Card dimensions

• Blister structure

• Printing process

• Packaging materials

• Artwork and tooling requirements

• Total order quantity

Existing standard packaging may support a more flexible order quantity. Fully customized packaging may require a higher minimum order quantity because of printing, molds or material preparation.

Pricing Information

Pricing depends on the selected battery, pack quantity, card material, blister structure, printing requirements, customization level and order quantity.

Any price displayed on this website should be treated as a preliminary reference only and does not represent the final quotation.

Please contact FOREWELL for current pricing, sample availability, minimum order quantity and production lead time.

Request a Custom Packaging Quote

Looking for customized blister card packaging for FOREWELL batteries or your own private-label battery brand?

Please send us the required battery model, batteries per card, packaging style, expected order quantity, target market and artwork requirements. Our team will review your project and prepare a suitable packaging proposal.